Project Background

A vehicle restraint system development project required matching optimization of seatbelts, airbags and other restraint devices to ensure optimal occupant protection during crashes.

Technical Solution

  • Seatbelt Design: Limiter and pretensioner parameter optimization
  • Airbag Matching: Airbag deployment timing and inflation volume optimization
  • Occupant Response: Occupant injury指标 evaluation and optimization
  • Multi-scenario Validation: Restraint system performance under different crash modes

Analysis Content

  1. Subsystem Model: Detailed seatbelt and airbag FEA models
  2. Occupant Dynamics: Dummy motion response and injury evaluation
  3. Parameter Optimization: Restraint system parameter sensitivity analysis
  4. Robustness Analysis: Manufacturing tolerance effects

Project Results

  • Occupant injury indicators meet regulatory requirements
  • 12% reduction in restraint system cost
  • Established restraint system matching optimization workflow